ABB CI868K01-eA | AC 800M IEC 61850 Communication Module

Description

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Key Technical Specifications

ABB’s System 800xA documentation identifies CI868K01 as an IEC 61850 communication interface package consisting of the CI868 module and TP867 baseplate. ABB specifies support for MMS and GOOSE communication and states a maximum of 120 GOOSE IEDs and 40 MMS IEDs per .

Part-number note: ABB’s published catalog material identifies the CI868K01 package as 3BSE048845R1, while the item supplied here is 3BSE048845R2. The R2 suffix should therefore be treated as a specific article/revision and verified against the physical nameplate and applicable ABB documentation before procurement.

Product Introduction (Anti-Template)

Operating as an IEC 61850 communication interface in an ABB AC 800M and System 800xA architecture, the connects the controller environment with intelligent electronic devices using MMS and GOOSE services. The K01 package includes the interface and TP867 baseplate. This is a communication module rather than an I/O card, so network architecture, controller compatibility, IEC 61850 configuration, and device engineering files all matter during replacement. Honestly, matching the communication configuration is just as important as matching the hardware number.

CI868K01-eA

CI868K01-eA

CI868K01-eA

QC, Procurement & Logistics SOP

1. Inbound Verification
   Verify the ABB marking, designation, complete 3BSE048845R2 article number, hardware revision, serial number, and included TP867 baseplate. Check the Ethernet connector, CEX-bus interface, mounting clips, and visible PCB condition.
2. Live Rig Testing
   Install the module in a compatible AC 800M test configuration. Verify power-up behavior, CEX-bus communication, Ethernet link, IEC 61850 communication, MMS client operation, and GOOSE message exchange where a suitable test environment is available.
3. QA & Anti-Static Packaging
   Inspect the PCB, connectors, baseplate, mounting mechanism, and housing for physical damage. Protect the Ethernet connector and CEX-bus interface during packing. Use anti-static packaging and shock protection for international shipment.
4. Global Logistics & Export Compliance
   Confirm the final HS classification according to the actual product function and destination customs requirements. Prepare the commercial invoice, packing list, origin information, and requested warranty or inspection documents. Use secure packaging for air or sea freight.

Technical Pitfalls & Integration Warnings

1. Firmware and System Revision Mismatch
   compatibility depends on the installed System 800xA and AC 800M environment. A communication configuration designed around one software revision should not automatically be assumed compatible with another. For example, a system configured around V3.1 should not be paired with a V2.8 configuration without checking ABB’s compatibility requirements.
2. DIP Switch / Configuration Errors
   Network addressing, controller configuration, IEC 61850 engineering parameters, and GOOSE settings must match the project configuration. Incorrect settings can leave the module powered and visible while communication services remain unavailable.
3. Network and Connector Incompatibility
   uses Ethernet communication for IEC 61850. Confirm the network topology, Ethernet switch configuration, IP settings, and physical connector arrangement before replacement. A hardware replacement does not automatically restore the previous IEC 61850 configuration.
4. ESD Damage During Unboxing
   The communication module contains sensitive electronic circuitry and exposed connectors. Use a grounded ESD workstation, anti-static wrist strap, and appropriate packaging during inspection and installation. Avoid touching connector contacts or exposed PCB areas.

Frequently Asked Questions (FAQ)

1. What is the ABB used for?
The is an IEC 61850 communication interface for AC 800M-based automation systems. It provides MMS client and GOOSE publisher/subscriber communication with compatible intelligent electronic devices.

2. What does the CI868K01 package include?
ABB documentation identifies the CI868K01 package as including the communication interface and TP867 baseplate.

3. How many IEDs can one support?
ABB specifies up to 120 IEDs for GOOSE and 40 IEDs for MMS per . The actual project configuration may impose additional engineering or system limitations.

4. Is 3BSE048845R2 the same as 3BSE048845R1?
Both references are associated with the CI868K01 product family, but the supplied item carries the R2 suffix while the ABB catalog references located here identify the K01 package as R1. Do not assume the revisions are interchangeable without checking the hardware revision and system compatibility.

5. Can be used with every AC 800M controller?
Compatibility depends on the controller generation, CEX-bus configuration, System 800xA version, revision, and IEC 61850 engineering environment. ABB’s current hardware information lists -family interfaces within the AC 800M communication architecture.

6. Can the be hot-swapped?
Do not assume that a specific revision can be removed while energized. Follow the applicable ABB AC 800M maintenance procedure and verify the approved replacement method for the installed controller configuration.

7. What information should be provided for compatibility confirmation?
Provide the complete 3BSE048845R2 label, hardware revision, front and rear photographs, AC 800M controller model, System 800xA version, existing article number, /baseplate information, and the IEC 61850 application details. This allows the replacement to be checked at both the hardware and communication-configuration level.