Description
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ABB identifies 3BSE006096R1 as SC540 Submodule Carrier incl. local CPU. The part is associated with ABB AC 400 system units and Advant OCS with MOD 300 software.
Key Technical Specifications
| Parameter | Value |
|---|---|
| Manufacturer | ABB |
| Model | SC540 |
| ABB Product ID | 3BSE006096R1 |
| Product Type | Submodule Carrier incl. Local CPU |
| System Family | AC 400 / Advant OCS |
| Software Environment | MOD 300 |
| CPU | Integrated local CPU |
| Primary Function | Submodule carrier and local processing |
| Installation | ABB control-system cabinet |
| Net Length / Depth | 291 mm |
| Net Height | 300 mm |
| Net Width | 30 mm |
| Net Weight | Approx. 0.71 kg |
| RoHS Status | Not RoHS compliant |
| WEEE Category | Category 5 |
The published product data gives the SC540 dimensions as approximately 291 × 300 × 30 mm and net weight as 0.71 kg. ABB documentation also shows 3BSE006096R1 as a component included in an AC460B02 system unit, confirming its role within the AC 400 control-system architecture.
Product Introduction (Anti-Template)
Operating as a submodule carrier with its own local CPU, the ABB SC540 provides the hardware platform required for modular control-system components within the AC 400 and Advant OCS environment. Its function is more than mechanical support—the integrated CPU makes the carrier part of the system’s control architecture.
This is legacy ABB control hardware, so replacement should be based on the complete ordering number rather than appearance. A carrier that looks mechanically similar may have a different CPU configuration or system role. The available ABB documentation places 3BSE006096R1 within AC 400 system units, so the host controller configuration should be confirmed before purchase.
QC, Procurement & Logistics SOP
- Inbound Verification
Check the incoming unit against SC540 / 3BSE006096R1, including the product label, PCB markings, CPU identification, connectors, mounting hardware, and physical condition. The catalog description should read SC540 Submodule Carrier incl. local CPU. - Live Rig Testing
When a compatible AC 400 or Advant OCS test environment is available, verify CPU initialization, module recognition, communication behavior, and diagnostic status. A mechanical inspection alone is not enough because the local CPU is an active part of the control architecture. - QA & Anti-Static Packaging
Handle the carrier under appropriate ESD precautions. Protect the CPU circuitry, connectors, and mounting areas from impact. Because the module is approximately 300 mm tall, the carton should provide enough clearance to prevent pressure on the board or connector assembly during transport. - Global Logistics & Export Compliance
Export documents should identify the item as an ABB Submodule Carrier incl. Local CPU, part number 3BSE006096R1. HS classification should be reviewed against the actual product function and destination customs requirements. Air freight is generally preferable for urgent control-system maintenance; sea freight can be considered for consolidated cargo.
Technical Pitfalls & Integration Warnings
- CPU / System Revision Mismatch
The includes a local CPU, so it should not be treated as a passive mounting carrier. A replacement with a different hardware revision may require corresponding system compatibility checks. Confirm the original part number and revision before installation. - Submodule Configuration Errors
The carrier forms part of a modular control architecture. The installed submodules, addresses, configuration data, and host-system setup must correspond to the replacement unit. A CPU that initializes successfully can still fail to operate correctly if the system configuration is wrong. - Wiring / Module Arrangement
Document the existing module arrangement before removing the original . Connector location and submodule positioning matter in legacy control cabinets. Never reconnect wiring simply because a connector physically fits. - ESD During Unboxing
The integrated CPU and associated electronics are sensitive to static discharge. Keep the unit in anti-static packaging until the cabinet is prepared for installation, and use proper grounding procedures when handling the board.
Frequently Asked Questions (FAQ)
Q1: “What exactly is ABB 3BSE006096R1?”
It is an ABB Submodule Carrier with Local CPU. The part is associated with ABB AC 400 and Advant OCS control-system architectures.
Q2: Is just a passive carrier?
No. The catalog description specifically states “Submodule Carrier incl. local CPU.” The integrated CPU means that the has an active control function within the system.
Q3: “Which ABB system uses the ?”
Available ABB documentation places 3BSE006096R1 in the AC 400 system-unit architecture, while product records also associate the with Advant OCS and MOD 300 systems.
Q4: Can I hot-swap the ?
Do not assume it is hot-swappable. Because the contains a local CPU and forms part of the control architecture, removing it from an energized system may interrupt control functions. Follow the site’s approved shutdown and maintenance procedure unless the specific system documentation explicitly permits live replacement.
Q5: “Is backward-compatible with another ABB submodule carrier?”
Not automatically. Mechanical compatibility does not establish CPU or system compatibility. Verify the complete ABB product number, system generation, installed submodules, and configuration before selecting an alternative.
Q6: What are the dimensions and weight?
The published specifications give approximately 291 mm × 300 mm × 30 mm and a net weight of 0.71 kg. Allow extra weight and volume for export packaging and protective cushioning.
Q7: What should I send before ordering a replacement?
Please provide:
- Existing nameplate photo
- Complete part number and revision
- AC 400 / Advant OCS system model
- MOD 300 software information, if available
- Installed submodule configuration
- Cabinet or rack photo
- Quantity required
- Destination country
- Required delivery date
For this part, the complete 3BSE006096R1 number and a photo of the existing are the safest starting points for compatibility verification.
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ABB SC520 3BSE003816R1 Submodule Carrier with Local CPU
